IPG’s Laser Welding Workcells comprise a world-leading fiber laser, a 6-axis robot and process heads in a Class 1 laser safety enclosure controlled by an industrial computer. The Workcell can be optimized for many different types of laser welding of a variety of parts made of carbon and stainless steel, aluminum, titanium, copper and alloys. Tailored to the specific needs of a customer, the Workcell can be equipped with options for laser cutting or cladding to maximize utilization of the fiber laser capabilities. With a modular design, the workcells offer a wide choice of laser powers, laser processing heads and motion system options. Specifications are typical capabilities; please contact IPG for a turnkey configuration optimized for specific applications.
IPG high efficiency fiber laser light source | High strength of welded joints |
IPG process head for optimum weld performance | Processes without filler materials supported |
Class-1 enclosure integrated with facilities interlocks |
No interference on weld by magnetic fields |
Modular and scalabe system | Laser power from 1 to 30 kW for fast cycle time |
Custom configurations to optimize investment dollars | Static work table or 2-axes manipulator |
Process and equipment designed and supported by IPG | Work envelope from 1.2 to 2.7 m radius |
Laser Power Options |
Selectable at time of purchase: CW 1 kW to 30 kW; Typ. 6 kW |
Delivery Fiber Core Diameter, μm |
50, 100, 200 |
Beam Delivery Options |
IPG Photonics’ FLW-D50 Welding Head |
Robot (Typical) |
Selectable at time of purchase. 6-axis: 1.81 m (72 in.) Reach: up to 2.69 m (106 in.) Reach |
Positioning repeatability, mm |
± 0.06 typ. |
Controls/ Interface |
Stand-alone Mobile HMI Stand |
System Integration |
Electrical Integration of all Components; Software Integration of Robot, Laser, Cell Safety and |
Tooling |
Heavy Duty Table to Mount Customer Supported Tooling |
Enclosure |
Class 1 Laser Safety Enclosure |
Dimensions, m |
Workcell Enclosure dimensions range from 2.7 × 3.6 × 3.0 m up to 5.0 × 6.0 × 4.0 m |
Optional Features
Beam Switching | Beam Switching Module to Support Multiple Process Heads on a Single Laser |
Automatic Tool Change | Pneumatic Tool Change Coupler to Exchange between Welding, Cutting and Cladding Heads |
CCTV Viewing | Webcam Mounted Inside Workcell for Process Monitoring; Image Fed to HMI Screen |
Part Motion System |
2-axis manipulator |
Actuated Table Base |
Additional Motion Axis to Move Table for Ergonomic Part Loading |
Processes
Seam welding | Butt Welding |
Spot welding | Lap Welding |
Deep penetration welding | Welding with or without wire feed |
Types of Materials
Carbon and stainless steel |
Aluminum and titanium |
Highly reflective materials: copper and brass |
Welding dissimilar materials |
Industries
Automotive component manufacturing |
Heavy engineering industry |
Railway car-building industry |
Shipbuilding industry |
Aircraft industry |
Power industry |
Metal fabricators, machine shops |
The Laser Welding Workcell can be equipped with additional options enhancing welding capabilities:
Fiber lasers enable reliable, easily controlled welding processes, and are completely maintenance-free. The welding equipment is located in the Class 1 enclosure which provides full personnel safety protection against laser reflected and scattered laser radiation. The welding process can be observed through laser-safe viewing windows, or using an optional vision system. The system is controlled through a PC housed in an IPG control rack.