Gantry type laser welding station is intended for realization of linear welded joints for different materials (low carbon and carbon steels, copper, titanium, aluminum, and stainless alloys) of high thickness (up to 100 mm).
Process simplicity saves both filler wire and base material as well as enables the station application in different industries.
It is possible to control weld seam quality after each welding pass. Post-welding residual stress is minimal due to precise control of applied energy.
| Welding of thick materials (up to 50 mm) |
Filler wire and base metal savings compared to an arc welding (by a factor of dozens) |
| Strict control of welding process and weld seam quality | Process simplicity |
|
Minimal thermal exposure and, therefore, minimal structure distortion |
High process accuracy and repeatability |
| Fiber laser output power, kW | up to 50 kW |
| Welding rate, m/min | 0.1 to 10 |
| Thickness of welded parts, mm | 1 to 100 |
| Filler wire diameter, mm | 0.8 to 1.6 |
| Wire feed rate, m/min | up to 10 |
| Wire feed mode | Continuous/pulse |
| Transmitting fiber diameter, μm | 50 / 100 / 200 |
| Possibility of inert gas welding | Yes |
| Number of axis | 3 |
| Working area, mm | 1,500 х 1,000 |
| Positioning repeatability | ± 0.1 mm/m |
| Required contour repeatability | ± 0.025 mm |
| Machine footprint, mm | 9,000 х 11,000 |
|
Area of linear axes travel (incl. programmed limitations), mm |
X ± 1,200 |
| Gantry power supply |
380 V (± 5 %), 50 Hz, 3 phases, GOST 13109-97 |
• IPG fiber laser
• IPG laser cooling system
• IPG optical welding head
• Wire feeder
• Filter ventilation unit
• Laser Weld gantry
• Voltage stabilizer
• Protective enclosure (for personnel protection against scattered laser radiation)
| Aircraft industry |
| Automotive industry |
| Shipbuilding industry |
| Space industry |
| Chemical industry |